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Main page » Manufacturer » ELMAG » ELMAG DIGI-MIG 3000 SYNERGY / DMS 452 D44 industrial inert gas welding system








ELMAG DIGI-MIG 3000 SYNERGY / DMS 452 D44 industrial inert gas welding system
Product Highlights ELMAG DIGI-MIG 3000 SYNERGY / DMS 452 D44 industrial inert gas welding system
Very high welding performance and duty cycle, optimum cooling performance through powerful fan
The DIGI-MIG DMS 452 D44 model is ideal for high performance welding work in tank and steel construction and for continuous industrial use.
DIGI-MIG Industry 3000 Synergy ELMAG Industrial shielded arc welding machine DIGI-MIG
DIGI-MIG INDUSTRIAL units offer highest welding power and duty cycle, are highly resilient even in flexible continuous operation and have a sufficient bandwidth for processing thin to heavy plates.
Synergy programs for perfect welding
In addition to standard programs such as 2-stroke and 4-stroke welding, the gas shielded arc welder has access to proven synergy programs that accelerate the setting process and optimize the wire feed. The DIGI-MIG's meet the highest demands on the repeatability of welding processes and enable a clear definition of welding parameters for inclusion in a quality assurance system.
Flexible space for gas shielded arc welders ELMAG industrial gas shielded arc welding machine DIGI-MIG
The feed and control unit of the DIGI-MIG industrial models is designed to rotate, can be easily removed for positioning on the welding table and is equipped with an intermediate hose package 1.2 m. With an additionally available intermediate hose package, ranges of up to 20 m can be achieved. The additional equipment with a wheel set is particularly ideal for long welding distances in steel construction, on assembly lines and on construction sites.
Hose package with liquid cooling ELMAG industrial inert gas welding machine DIGI-MIG
Optimum cooling of the welding torch even at highest welding power and duty cycle is provided by a hose package with liquid cooling. Ideal for use in series production.
Feed unit ELMAG industrial inert gas welding machine DIGI-MIG
- Powerful wire feed motor with gear drive
- Four drive rollers
- Two interchangeable feed rollers for different wire thicknesses
High Power Transformer
All strain gauge models with rear-ventilated transformer module. High quality copper winding insulation class H (180°C)
Cooling fan
Powerful thermally controlled cooling fans ensure efficient cooling and high duty cycle
Materials ELMAG industrial inert gas welding machine DIGI-MIG
- Steel
- CrNi
- Aluminium
- Plant engineering
- Container construction
- Steel construction
- Metalworking shops
- Forging
- Agriculture
The DIGI-MIG DMS 452 D44 model is ideal for high performance welding work in tank and steel construction and for continuous industrial use.
DIGI-MIG Industry 3000 Synergy ELMAG Industrial shielded arc welding machine DIGI-MIG
DIGI-MIG INDUSTRIAL units offer highest welding power and duty cycle, are highly resilient even in flexible continuous operation and have a sufficient bandwidth for processing thin to heavy plates.
Synergy programs for perfect welding
In addition to standard programs such as 2-stroke and 4-stroke welding, the gas shielded arc welder has access to proven synergy programs that accelerate the setting process and optimize the wire feed. The DIGI-MIG's meet the highest demands on the repeatability of welding processes and enable a clear definition of welding parameters for inclusion in a quality assurance system.
Flexible space for gas shielded arc welders ELMAG industrial gas shielded arc welding machine DIGI-MIG
The feed and control unit of the DIGI-MIG industrial models is designed to rotate, can be easily removed for positioning on the welding table and is equipped with an intermediate hose package 1.2 m. With an additionally available intermediate hose package, ranges of up to 20 m can be achieved. The additional equipment with a wheel set is particularly ideal for long welding distances in steel construction, on assembly lines and on construction sites.
Hose package with liquid cooling ELMAG industrial inert gas welding machine DIGI-MIG
Optimum cooling of the welding torch even at highest welding power and duty cycle is provided by a hose package with liquid cooling. Ideal for use in series production.
Feed unit ELMAG industrial inert gas welding machine DIGI-MIG
- Powerful wire feed motor with gear drive
- Four drive rollers
- Two interchangeable feed rollers for different wire thicknesses
High Power Transformer
All strain gauge models with rear-ventilated transformer module. High quality copper winding insulation class H (180°C)
Cooling fan
Powerful thermally controlled cooling fans ensure efficient cooling and high duty cycle
Materials ELMAG industrial inert gas welding machine DIGI-MIG
- Steel
- CrNi
- Aluminium
Application examples ELMAG DIGI-MIG 3000 SYNERGY / DMS 452 D44 industrial inert gas welding system
- Mechanical Engineering- Plant engineering
- Container construction
- Steel construction
- Metalworking shops
- Forging
- Agriculture
Technical facts ELMAG DIGI-MIG 3000 SYNERGY / DMS 452 D44 industrial inert gas welding system
- Connections for hose package with liquid cooling Coolant tank in welding unit
- Circuit breaker 3 x 10 switching stages
- Welding current 40 - 450 amperes
- Three mass connections
- Connector for thin, medium and heavy plate
- Optimal throttling of the welding current
- DIGI-MIG DMS 452 D44
- Original BINZEL hose package MB 501, 4 m
- Intermediate hose package 1.2 m
- Earth terminal with 4 m earth cable 70 mm² and welding cable plug Ø 13 mm, 35/50/70 mm²
- Pressure regulator with cylinder pressure gauge and flow meter
- Feed roller with ball bearing and gear rim Ø 31.5 mm for welding rod Ø 1.2 mm
- Wire spool adapter 15 kg, Ø 300 mm
- Release agent spray for sweat glands
- Coolant for burner cooling, 5 litres
- Operating instructions / CE
Technical data ELMAG DIGI-MIG 3000 SYNERGY / DMS 452 D44 industrial inert gas welding system
- Material thickness: 1.0 18 mm
- Steel / stainless steel wire diameter: 0.8 - 1.6 mm
- Aluminium wire diameter: 1.0 - 1.6 mm
- welding rod roll diameter: 200 / 300 mm
- welding rod roll weight: 5 / 15 kg
- Welding current setting range: 40 - 450 A
- Welding current switching stages: 3 x 10 Qty.
- 100 % duty cycle (10 min. at 40 °C) at welding current: 290 A
- Duty cycle (10 min at 40°C) at welding current: 375 A
- Duty cycle (10 min at 40°C) at max. welding current: 40 / 450 % / A
- Mains connection / phases: 400 / 3 V / ~
- mains frequency: 50/60 Hz
- Mains fuse protection slow: 38 AT
- Protection class (IP): 21 S
- Connection sockets: Ø 13 / 50 mm².
- Feed drive X/Y/Z: 4 rollers
- Connection plug: CEE 32 A
- width: 700 mm
- Depth: 1,075 mm
- Height: 1.510 mm
- Weight: 234 kg
Highest quality of ELMAG machines
Benefit from a 2 year ELMAG warranty
Accessories for ELMA machines on request
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